TechnSys
TechnSys
Pimplas, Mumbai, Maharashtra
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Cleaning and Hygiene Equipment

Leading OEM Manufacturer of drum washer, automatic foam cleaning system, manual cip skid, fixed cip system, tunnel spray washer and automatic open plant cleaning cop system from Mumbai.

Drum Washer

Drum Washer
  • Drum Washer
  • Drum Washer
  • Drum Washer
  • Drum Washer
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Product Details:

Minimum Order Quantity1 Ask Latest Price
BrandTechnSys
MaterialSS 304
Storage MaterialWater,Wine,Chemicals,Food Products,Trash/Waste
Is It Corrosion ResistantCorrosion Resistant
Drum Height1200 mm
Voltage440 V
Gauge16 SWG
Capacity1000 LTRS
DesignCompact
Dimension2000 x 2000 x 2000 Max
Frequency50 Hz

TechnSys make Drum Washer System is designed to wash and rinse the interior & exterior of drums, barrels, IBC, Cans, etc of any size using water, detergent, solvent, hot water, etc. System standard MOC’s is in SS 304.

 

Specifications:

  • These drum washers are custom made and can wash open as well as closed mouth Drums/ Barrels/ IBC/ Cans.
  • This system comes with features like Sturdy reinforced SS 304 cabinet, SS 304 Sump with the wire-mesh screen, Multistage Centrifugal/ AODD pump, Recirculation tanks, Angle seated valves, Y-Strainers, PLC control panel, SS 316L high impact rotating spray jet device for tank internal cleaning, Full cone nozzles for exterior cleaning.
  • Optional Heating of cleaning solutions & drying of containers can also be offered.
  • Loading & unloading of the containers needs to be done manually.
  • The PLC can be programmed to run 10 different cycles depending on the varying soiling levels.
  • Containers that have oil, solvent, fuel, inks, food pastes, chemicals can be washed in just 30 seconds.
  • Overall Dimensions: 1200 x 1200 X 2400 in mm.
  • Gross Wt: 600 kg
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Automatic Foam Cleaning System

Automatic Foam Cleaning System
  • Automatic Foam Cleaning System
  • Automatic Foam Cleaning System
  • Automatic Foam Cleaning System
  • Automatic Foam Cleaning System
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Product Details:

Minimum Order Quantity1 Set
Min. Water pressure3 to 4 bar
Max. Temp70 Degree C
Power Supply380 V - 415 V
Cable2.5 sq.mm. x 5 core
Electrical Load10.0 hp
Max. Current15 A

Specifications:
  • TechnSys Automatic Foam cleaning system comprises of High-Pressure Water Booster pump, Dosing pump, Pneumatic valves, Manifold & nozzles.
  • The advance PLC-based control system will ensure the proper cleaning programs as per given number of lines.
  • Process activity for each set of conveyors will be controlled by an Automatic valve, considered as “Zone” and unit will activate the cleaning program based on the user choice.
  • 1-1/2’’ Main piping and 1’’ distribution piping connected to nozzle manifolds via zone valves
  • Suitable for all moving parts like Filler, Star wheels, Capper, Bottlewasher, Pasteurizer & Conveyor chains typically in an F&B industry
  • Manual ( Non-Moving areas )
  • Hose reel with 25 meters, ½’’ hose with Rinsing & Foaming nozzles for manual COP
  • All non-moving parts of the equipment need to be cleaned manually.

 

Process for Automatic COP program (For moving parts):

  • Rinsing using pressurized water
  • Foam cleaning using Foaming chemical
  • Rinsing using pressurized water (once or twice depending on soiling levels )
  • Air Purge

 

SOP for Automatic COP program (For stationary parts):

  • Start the main station
  • Ensure ready signal read from customer for start of COP
  • Select program from PLC & start Automatic COP


SOP for Manual Conveyor COP:

  • Start the main station. Select Rinse from selector switch
  • Connect rinsing nozzle to hose
  • Start ball valve on hose for rinsing
  • Select Foam on from selector switch
  • Connect foam nozzle to hose
  • Start ball valve on hose for foaming
  • Repeat Rinsing

 

Utilities required at main station from end customer:

  • Electrical power supply: Required at main station pump unit
  • Recommended Starter capacity in amp to switch ON the system
  • Required from customer: 20 Amp
  • Water supply: Line drop required at main station pump unit
  • Soft water ( hardness < 10 ppm), min. water flow - 10 cu.m / hr,
  • Line size min. 1-1/2' with SMS union & SS ball valve at pump inlet
  • Compressed Air: Industrial grade compressed air
  • 8 x 6 mm pipe with ball valve, min. flow – 150 lpm @ min. 6 bar
  • Interlocks: Potential free NO contact ( ready signal ) from customer
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Manual CIP Skid

Manual CIP Skid
  • Manual CIP Skid
  • Manual CIP Skid
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Approx. Price: Rs 1.75 Lakh / SetGet Latest Price
Manual CIP Skids
  • In the food processing & Pharma sector, an improper cleaning results in contamination of the product and affects its quality. TechnSys has designed a manual mobile CIP skid for small plants, where a high level of automation / Strong chemicals are not necessary, to facilitate the cleaning of these plants, to eliminate the impurities and reduce the micro count.

Specifications:
  • SS 304/316 insulated tank (150 to 1000L) for cleaning solutions. Tank top cover half openable for the manual pouring of chemicals and view.
  • Nanfang CIP supply pump with Mechanical seals-C/SiC & EPDM seals, MOC- SS 304 / 316L provided with or w/o SS 304 Shroud
  • SS 304/316L pipes connected with Ball/butterfly valves & Flanges/ SMS/ TC unions.
  • SS 304 Skid with handle for easy movement fitted with 6’’ PU castor wheels with brakes.
  • Pressure gauge at the pump outlet.
  • Pump & heaters are interlocked with Low level mounted in tank for safe operations
  • SS 304/ ABS control panel with / w/o temperature control.
  • Tested and verified in our factory
  • Electric Immersion heaters SS 304 / 316 in the tank.
  • Pickled and passivated internal weld joints. Surface finish – Mirror up to 240 grit/ Matt upto 180 grit as per requirements
  • CIP supply & Return hoses available in PTFE with SS braiding/ SS 304 / SS 316/ Rubber / PVC

Other Details:
  • Provision of additional tank (2 tank CIP system)
  • Tank & pipe jacketing with Rockwool with Aluminum cladding
  • AODD / Metering pump for dosing of concentrate chemicals
  • CIP return filter with 0.5 mm screen
  • CIP return pump
  • Flow switch
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  • Minimum Order Quantity: 1 Set
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Fixed CIP System

Fixed CIP System
  • Fixed CIP System
  • Fixed CIP System
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Approx. Price: Rs 85 Lakh / SetGet Latest Price
Clean-in-Place (CIP) is a method of cleaning the interior surfaces of pipes, vessels, process equipment, without disassembly. The benefit to industries that use CIP is that the cleaning is faster, less labor-intensive and more repeatable, and poses less of a chemical exposure risk to people. Manual CIP skids have a balance tank, centrifugal pump, and connection to the system being cleaned. Fixed CIP stations include fully automated systems with PLC, multiple balance tanks, sensors, valves, heat exchangers, data acquisition and Spray balls. The Steam-In-Place (SIP) System is responsible for repeatedly steaming areas of product contact to reduce the bio-burden on the system. The steam system must be able to measure and control steam temperature, pressure, and/or flow to ensure adequate steaming.

Each equipment is designed (in single or multi-tank configuration) to achieve the most effective and easily available cleaning systems, starting from:
  • Type, size & location of equipment to be washed
  • Required type of water and chemical agent
  • Soiling levels of the product to be removed
  • CIP Supply & Return pump requirements
  • Cleaning Spray Balls/nozzles type
  • Washing sequence, automation level
  • Heating arrangements

 

In CIP/SIP automatic stations, CIP critical parameters integrated are:

  • Contact time of solution
  • CIP Supply & Return temperature
  • Chemical conductivity for wash solutions
  • CIP solution flow rate & pressure
  • Tanks levels

Above parameters can be constantly monitored by the PLC and managed with cost-savings criteria. CIP/SIP System can be customized with different washing cycle programs.

 

Applications:

  • Fermenters, Vessels, Storage Tanks
  • Bioreactors, Mixers, Silos
  • Buffer preparation hold systems
  • Formulation systems
  • Closed loop Equipment & piping systems, viz Process Piping, Heat exchangers, Boilers, Pasteurizers, etc

 

Specifications:

  • It consists of the following elements:
  • Two SS 316 tanks, one jacketed (with Rockwool insulation) or 1000L for the preparation of caustic solution with conical bottom & another tank of 1000L non-jacketed for preparation of the Acid solution. Both fitted with fixed spray balls for self-cleaning of tanks.
  • One SS 304 tank, jacketed 1500L for recovered water with a conical bottom. Fitted with static spray ball.
  • Heating carried out by a Tubular steam heat exchanger, with a Pneumatic steam control valve, drains & Steam condensate valve.
  • Air operated double diagram pumps (MOC-PP/PTFE) for concentrate chemical dosing.
  • 5.5 kW, SS 316L with Mech. Seal-C/SiC & EPDM seals, CIP Supply pump with VFD & 5.5 kW self-priming pump for CIP return. Both pumps fitted with SS 304 Shrouds.
  • Pneumatic butterfly valves, SS 316L with actuators w/o feedback
  • SS 304 Skid with adjustable level pads.
  • Level control in the tanks.
  • A flow switch, Temperature & Conductivity controller, Inline Strainer (0.5 mm screen) & Sampling valve mounted in the CIP return line.
  • Flow & Pressure transmitter, Temperature controller, Heat exchanger, Pressure gauge mounted on the CIP supply line.
  • SS 304 Control cabinet with 10" touch screen Allen Bradley HMI & PLC control system.
  • 5 program preparation: Short tank cleaning, short line cleaning, tank long cleaning and long line cleaning, Manual valve activation. Plant state displaying, Change of parameters.
  • Pickled and passivated internal weld joints. Surface finish – Mirror up to 240 grit/ Matt up to 180 grit as per requirements
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Additional Information:

  • Minimum Order Quantity: 1 Set
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Tunnel Spray Washer

Tunnel Spray Washer
  • Tunnel Spray Washer
  • Tunnel Spray Washer
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Approx. Price: Rs 3 Lakh / UnitGet Latest Price

Product Details:

Power SourceElectric
MaterialSS
GradeSemi Automatic

TechnSys make, Tunnel Spray Washer consists of various treatment zones for washing, rinsing, blowing and drying. Depending on the requirements, they can be single or multi-stage with optional steam extraction, final drying. All operations are performed automatically on the pieces dragged by the conveyor belt.

 

Specifications:
  • Tunnel parts washers are the best option for a linear parts washing.
  • Parts are generally placed by operators on a geared motor driven, wire-mesh conveyor belt going through all treatment phases up to the machine exit.
  • Tunnel parts washers are always designed and manufactured according to the process data: parts dimension and shape, hourly productivity, washing process type: degreasing, phosphating, rinsing, rust prevention, drying, cooling, etc. Parts can be sometimes handled by a conveyor belt by means of two chains where supports are installed that are realized on the basis of the parts shape.
  • Optional Steam extraction is ideal to evacuate steams generated during the washing phase.
  • Specially designed spray nozzles covering the whole process area deliver washing and rinsing over the parts throughout.
  • Chemical circulation tank coupled with high-pressure Centrifugal pump & Strainer which ensures adequate chemical flow and pressure in the flow system. Pressure is adjustable by appropriate lockable valves whereas internal pipes are installed on quick fastening fittings, thus ensuring an easy maintenance.
  • Optional hot-air drying is performed by electric blowers that take in the filtered air from the exterior and spray it out through blade-nozzle pipes heated by electric resistors.
  • Parts loading & unloading: Manual
  • Tunnel parts washers can be customized according to the parts type (e.g.: for metal pipes or profiles washing the belt is sloping down for the detergent liquid dripping) or the customer's layout.

 

    Advantages:
    • Reducing management and production costs thanks to the high efficiency and the ability to insert these machines into automated production areas.
    • Reducing costs by using non-polluting biodegradable chemical detergents.
    • High degree of washing cycle automation.
    • Optimization of treatment parameters without the need for constant monitoring by specialized operators.
    • Possibility to handle "technologically complex" components characterized by large production demands and high-quality final grades.
    • Possibility to increase productivity and improve the efficiency of each production line.
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    Automatic Open Plant Cleaning COP System

    Automatic Open Plant Cleaning COP System
    • Automatic Open Plant Cleaning COP System
    • Automatic Open Plant Cleaning COP System
    • Automatic Open Plant Cleaning COP System
    • Automatic Open Plant Cleaning COP System
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    Approx. Price: Rs 6 Lakh / SetGet Latest Price

    Product Details:

    Minimum Order Quantity1 Set
    GradeAutomatic
    Body MaterialSS
    UsageCleaning

    Automatic Open Plant Cleaning COP System has recently gained the lot of preference in Food & Beverage Industries, Breweries, Dairies, etc. It finds application in Conveyor cleaning, Filler cleaning, Bottle-washer cleaning, Pasteurizer cleaning, process equipment cleaning, etc.

    Major Benefits of Automatic COP System:
    • Minimize change-over cleaning time and improve plant productivity
    • Guarantee for cleaning: consistent and reproducible results
    • Achieve water, chemicals, and labor savings
    • Enhance operators safety: eliminate contact with chemicals
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    Nitin Valunj (Technical Director)
    B8/6, Bhumi World, Pimplas Village
    Mumbai- 421302, Maharashtra, India



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