Cleaning and Hygiene Equipment

Product Details:

In the food processing & Pharma sector, an improper cleaning results in contamination of the product and affects its quality. TechnSys has designed a manual mobile CIP skid for small plants, where a high level of automation / Strong chemicals are not necessary, to facilitate the cleaning of these plants, to eliminate the impurities and reduce the micro count.

Other Description:

• SS 304/316 insulated tank (150 to 1000L) for cleaning solutions. Tank top cover half openable for the manual pouring of chemicals and view.
• Nanfang CIP supply pump with Mechanical seals-C/SiC & EPDM seals, MOC- SS 304 / 316L provided with or w/o SS 304 Shroud
• SS 304/316L pipes connected with Ball/butterfly valves & Flanges/ SMS/ TC unions.
• SS 304 Skid with handle for easy movement fitted with 6’’ PU castor wheels with brakes.
• Pressure gauge at the pump outlet.
• Pump & heaters are interlocked with Low level mounted in tank for safe operations
• SS 304/ ABS control panel with / w/o temperature control.
• Tested and verified in our factory
• Electric Immersion heaters SS 304 / 316 in the tank.
• Pickled and passivated internal weld joints. Surface finish – Mirror up to 240 grit/ Matt upto 180 grit as per requirements
• CIP supply & Return hoses available in PTFE with SS braiding/ SS 304 / SS 316/ Rubber / PVC

Other Details:

• Provision of additional tank (2 tank CIP system)
• Tank & pipe jacketing with Rockwool with Aluminum cladding
• AODD / Metering pump for dosing of concentrate chemicals
• CIP return filter with 0.5 mm screen
• CIP return pump
• Flow switch

Product Details:

Automatic Open Plant Cleaning COP System has recently gained the lot of preference in Food & Beverage Industries, Breweries, Dairies, etc. It finds application in Conveyor cleaning, Filler cleaning, Bottle-washer cleaning, Pasteurizer cleaning, process equipment cleaning, etc.

Major Benefits of Automatic COP System:

• Minimize change-over cleaning time and improve plant productivity
• Guarantee for cleaning: consistent and reproducible results
• Achieve water, chemicals, and labor savings
• Enhance operators safety: eliminate contact with chemicals

Product Details:

TechnSys make Drum Washer System is designed to wash and rinse the interior & exterior of drums, barrels, IBC, Cans, etc of any size using water, detergent, solvent, hot water, etc. System standard MOC’s is in SS 304.

 

Specifications:

• These drum washers are custom made and can wash open as well as closed mouth Drums/ Barrels/ IBC/ Cans.

• This system comes with features like Sturdy reinforced SS 304 cabinet, SS 304 Sump with the wire-mesh screen, Multistage Centrifugal/ AODD pump, Recirculation tanks, Angle seated valves, Y-Strainers, PLC control panel, SS 316L high impact rotating spray jet device for tank internal cleaning, Full cone nozzles for exterior cleaning.

• Optional Heating of cleaning solutions & drying of containers can also be offered.

• Loading & unloading of the containers needs to be done manually.

• The PLC can be programmed to run 10 different cycles depending on the varying soiling levels.

• Containers that have oil, solvent, fuel, inks, food pastes, chemicals can be washed in just 30 seconds.

Product Details:

Satellite working principle– When high pressure water is passed through venturi, foam chemical is sucked due to vacuum created by venturi. This further gets mixed with compressed air to create foam.
The Satellite is available in Manual and Auto version.

Product Details:

Cleaning & Fumigation are essential parts of maintaining hygiene in the process plants. After every production shift the production equipment needs to be cleaned. In areas where the soiling is very sticky and difficult to be removed, cleaning is recommended with pressurized water @ 40 to 70 bar, followed by foam cleaning with foam detergents followed by rinsing with water @ 15 to 20 bar. In areas where soiling is loose only foam cleaning with Rinsing is enough. Before resuming production, the area needs to be fumigated with Fumigation chemicals in desired concentration. During Fumigation air blowers and windows should be closed & no one should enter the room for at-least 2 hrs.
 With Centralized approach the chemicals are isolated from core production area which benefits in optimum utilization of consumables like water, chemicals, compressed air & power supply. There are no chances of chemical spillages and minimal space occupied in production area due to absence of chemical drums and dosing system.  
 
TechnSys make Centralized Foam Industrial Cleaning Service and is designed to automate the above processes using PLC control panel and has been offered as a complete package.

TechnSys make De-Central Satellite is simple yet highly reliable equipment for Foam cleaning and Sanitizing. It is designed to the latest industry standards keeping in mind minute customer requirements. 

The Satellite can be used for Rinsing, Foaming and Sapraying of Detergents, Disinfectants & De-Scalers.

MOC- SS 316

Product Details:

Specifications:

• TechnSys Automatic Foam cleaning system comprises of High-Pressure Water Booster pump, Dosing pump, Pneumatic valves, Manifold & nozzles.

• The advance PLC-based control system will ensure the proper cleaning programs as per given number of lines.
• Process activity for each set of conveyors will be controlled by an Automatic valve, considered as “Zone” and unit will activate the cleaning program based on the user choice.
• 1-1/2’’ Main piping and 1’’ distribution piping connected to nozzle manifolds via zone valves
• Suitable for all moving parts like Filler, Star wheels, Capper, Bottlewasher, Pasteurizer & Conveyor chains typically in an F&B industry
• Manual ( Non-Moving areas )
• Hose reel with 25 meters, ½’’ hose with Rinsing & Foaming nozzles for manual COP
• All non-moving parts of the equipment need to be cleaned manually.

 

Process for Automatic COP program (For moving parts):

• Rinsing using pressurized water
• Foam cleaning using Foaming chemical
• Rinsing using pressurized water (once or twice depending on soiling levels )
• Air Purge

 

SOP for Automatic COP program (For stationary parts):

• Start the main station
• Ensure ready signal read from customer for start of COP
• Select program from PLC & start Automatic COP

SOP for Manual Conveyor COP:

• Start the main station. Select Rinse from selector switch
• Connect rinsing nozzle to hose
• Start ball valve on hose for rinsing
• Select Foam on from selector switch
• Connect foam nozzle to hose
• Start ball valve on hose for foaming
• Repeat Rinsing

 

Utilities required at main station from end customer:

• Electrical power supply: Required at main station pump unit
• Recommended Starter capacity in amp to switch ON the system
• Required from customer: 20 Amp
• Water supply: Line drop required at main station pump unit
• Soft water ( hardness < 10 ppm), min. water flow - 10 cu.m / hr,
• Line size min. 1-1/2'' with SMS union & SS ball valve at pump inlet
• Compressed Air: Industrial grade compressed air
• 8 x 6 mm pipe with ball valve, min. flow – 150 lpm @ min. 6 bar
• Interlocks: Potential free NO contact ( ready signal ) from customer

Product Details:

TechnSys make, Tunnel Spray Washer consists of various treatment zones for washing, rinsing, blowing and drying. Depending on the requirements, they can be single or multi-stage with optional steam extraction, final drying. All operations are performed automatically on the pieces dragged by the conveyor belt.

Specifications:

• Tunnel parts washers are the best option for a linear parts washing.
• Parts are generally placed by operators on a geared motor driven, wire-mesh conveyor belt going through all treatment phases up to the machine exit.
• Tunnel parts washers are always designed and manufactured according to the process data: parts dimension and shape, hourly productivity, washing process type: degreasing, phosphating, rinsing, rust prevention, drying, cooling, etc. Parts can be sometimes handled by a conveyor belt by means of two chains where supports are installed that are realized on the basis of the parts shape.
• Optional Steam extraction is ideal to evacuate steams generated during the washing phase.
• Specially designed spray nozzles covering the whole process area deliver washing and rinsing over the parts throughout.
• Chemical circulation tank coupled with high-pressure Centrifugal pump & Strainer which ensures adequate chemical flow and pressure in the flow system. Pressure is adjustable by appropriate lockable valves whereas internal pipes are installed on quick fastening fittings, thus ensuring an easy maintenance.
• Optional hot-air drying is performed by electric blowers that take in the filtered air from the exterior and spray it out through blade-nozzle pipes heated by electric resistors.
• Parts loading & unloading: Manual
• Tunnel parts washers can be customized according to the parts type (e.g.: for metal pipes or profiles washing the belt is sloping down for the detergent liquid dripping) or the customer's layout.

Advantages:

• Reducing management and production costs thanks to the high efficiency and the ability to insert these machines into automated production areas.
• Reducing costs by using non-polluting biodegradable chemical detergents.
• High degree of washing cycle automation.
• Optimization of treatment parameters without the need for constant monitoring by specialized operators.
• Possibility to handle "technologically complex" components characterized by large production demands and high-quality final grades.
• Possibility to increase productivity and improve the efficiency of each production line.

Product Details:

Main stations incorporates centrifugal pumps to build and maintain desired water pressure at all discharge points using VFD and pressure controller.